Carbon Steel Custom Fabrication Steel Welding Fabrication Steel Pile
| KEY STEPS IN THE STEEL FABRICATION PROCESS | |
| 1.Cutting: | The fist step involves cutting the steel into the desired shape and size.This is achieved with a variety of tools and techniques,such as laser cutting, |
| plasma cutting,or traditional mechanical processes.Each method has its advantages and is chosen based on several factors:the thickness of the metal,the cutting speed,and the type of cut required. | |
| 2.Forming: | After cutting the steel,it's shaped into its desired form.This involves bending or stretching the steel using press brakes or other machinery.Forming the metal into its shape is a critical step for assembling the steel components into the final product. |
| 3.Assembling and Welding: | The next phase involves assembling the metal parts.Steel fabricators use various techniques like welding,riveting,or bolting to join different pieces together.The precision in this step is important for creating the desired shape and determining the product's structural integrity. |
| 4.Surface treatment: | Once assembled,the steel structure often undergoes finishing processes where the steel is cleaned,possibly galvanized,powder coated,painted.This enhances the aesthetic appeal of the product but also provides a protective layer for increased durability and corrosion resistance. |
| 5.Inspection and Quality Checks: | Throughout the fabrication process,rigorous inspections and quality checks are conducted.This ensures that the steel products meet all required specifications and standards. |
Visual and Dimensional Inspection: Thorough examination of welds and part geometry for surface imperfection, joint fit-up, and part thickness to verify compliance with design documentation.
Non-Destructive Testing (NDT): Application of high technology NDT methods including ultrasonic testing, radiographic testing, magnetic particle testing and penetrant testing to asses the soundness of the weld internal structure and surface without damaging the material.
Mechanical properties Investigation: Critical welds are subjected to tensile, bend and impact tests to ensure that the mechanical properties of the weld satisfy the requirements of the industry.
Weld Quality Control and Project Management: A continuous and systematic monitoring of the Welding Procedure Specifications (WPS), welder qualifications and welding documentation provides traceability and regulatory conformance.
Unique validation: More tests are performed depending on the requirements of the project, including testing for rust prevention, testing under water pressure or air pressure, testing for bearing a load or other types of testing.
Royal Group stands out for its expertise and excellence in the steel manufacturing industry. We are not only proficient in manufacturing, but also tailor-made solutions for any custom project, deeply researching steel manufacturing processes, exploring various steel types, and emphasizing the importance of skilled manufacturing workers and quality control in this field.
Royal Group has passed ISO9000 quality management system certification, ISO14000 environmental management system certification and ISO45001 occupational health management system certification, and has eight technical patents such as zinc pot isolation smoking device, acid mist purification device, and circular galvanizing production line. At the same time, the group has become a project implementation enterprise of the United Nations Common Fund for Commodities (CFC), laying a solid foundation for the development of Royal Group.
The steel products produced by the company are exported to Australia, Saudi Arabia, Canada, France, the Netherlands, the United States, the Philippines, Singapore, Malaysia, South Africa and other countries and regions, and have won high recognition and favor in foreign markets.
Q: Are u a manufacturer?
A: Yes, we are spiral steel tube manufacturer locates in Daqiuzhuang village, Tianjin city, China
Q: Can I have a trial order only several tons?
A: Of course. We can ship the cargo for u with LCL serivece.(Less container load)
Q: Do u have payment superiority?
A: 30% in advance by T/T, 70% will be before shippment basic on FOB; 30% in advance by T/T, 70% against the copy of BL basic on CIF.
Q: If sample free?
A: Sample free, but the buyer pays for the freight.
Q: Are you gold supplier and do trade assurance?
A: We 13 years gold supplier and accept trade assurance.
