News - Farewell to tradition, Royal Group’s laser rust removal machine opens a new era of efficient rust removal

In the industrial field, rust on metal surfaces has always been a problem that has plagued enterprises. Traditional rust removal methods are not only inefficient and ineffective, but may also pollute the environment. The laser rust removal machine rust removal service launched by Royal Group, with its advanced technology and excellent performance, has brought customers a new rust removal experience. Next, I will introduce the working principle of the laser rust removal machine, the applicable scenarios of different power equipment and the rust removal efficiency in detail.

I. Working Principle of Laser Rust Removal Machine

The rust removal process of the laser rust removal machine can be described as a subtle chemical reaction of "light and rust". It uses a high-energy-density laser beam to irradiate the metal surface, and the rust layer instantly absorbs the energy of the laser. Due to the difference in the thermal expansion coefficient between the rust layer and the metal matrix, the rust layer rapidly heats up and expands under the action of the laser energy, generating huge thermal stress. This thermal stress causes the rust layer to instantly break, vaporize, and peel off from the metal surface. At the same time, the pulsed action of the laser beam accurately controls the energy output. While effectively removing rust, it will not damage the metal matrix. It is like a skilled "surface repair master" who only focuses on removing defects and retaining the original performance of the metal.

II. Characteristics and Applications of Laser Rust Removers with Different Powers

(I) Low-power laser rust remover (20-50W)
Low-power laser rust remover is suitable for the treatment of thin rust layers with a thickness of less than 0.1mm. It is like a meticulous "beautician", especially suitable for scenes with extremely high surface treatment accuracy requirements such as precision instruments, electronic components, and small metal crafts. The metal parts in these fields are often complex in structure and special in material. Low-power laser rust remover, with its gentle and precise rust removal method, can penetrate into the subtle parts of the parts and completely remove the rust without destroying the structure and performance of the parts. In terms of rust removal efficiency, low-power equipment can process about 1-2 square meters of metal surface per hour. Although the processing area is relatively small, it is fine and can meet the rust removal needs of high-precision products.

(II) Medium-power laser rust remover (100 - 1000W)
Medium-power laser rust remover is suitable for medium rust layer with thickness of 0.1 - 1.2mm, and is a widely used rust removal equipment in industrial production. In industries such as automobile manufacturing, ship repair, and mechanical processing, the rust thickness of metal parts is usually in this range. With its moderate energy output, medium-power laser rust remover can quickly and effectively remove rust while maintaining the flatness and finish of the metal surface. In automobile manufacturing, rust removal of body frames, chassis and other parts can ensure the quality of subsequent coating processes; in the field of ship repair, it can efficiently handle the rust layer of the hull shell and extend the service life of the ship. Its rust removal efficiency can reach 3 - 5 square meters per hour, which can meet the needs of large-scale industrial production.

(III) High-power laser rust remover (above 1000W)
High-power laser rust remover is a "powerful weapon" to deal with thick rust layers, which can handle thick rust layers of more than 1mm. In large-scale steel structure projects, bridge construction, oil pipelines and other fields, the rust layer on the metal surface is often thick and stubborn. High-power laser rust removal machines can quickly break and vaporize thick rust layers with their powerful energy, greatly shortening the rust removal time. For example, in bridge maintenance, high-power equipment can quickly remove thick rust on the surface of bridge steel structures, providing a good foundation for subsequent anti-corrosion treatment; in oil pipeline rust removal operations, it can efficiently handle rust on the inner and outer walls of the pipeline to ensure the safety of pipeline transportation. High-power laser rust removal machines have extremely high rust removal efficiency and can handle 5-10 square meters of metal surface per hour, greatly improving work efficiency and reducing labor costs.

III. Royal Group's Professional Service Advantages 
Royal Group has laser rust removal equipment with various powers, which can provide personalized solutions according to different rust removal needs of customers. Whether it is dealing with thin rust on precision parts or thick rust on large components, we have professional equipment and technical teams to serve you. Our technicians have undergone rigorous professional training, have rich experience in laser rust removal, and can skillfully operate equipment to ensure the best rust removal effect. At the same time, the Royal Group has always adhered to the service concept of high efficiency, environmental protection and high quality. While providing customers with high-quality rust removal services, it also pays attention to environmental protection and reduces the pollution problems caused by traditional rust removal methods.